Customization: | Available |
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Function: | Ordinary Plunger Valve |
Material: | Carbon Steel Stainless Steel |
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Wear resistance mechanism
When the nuts on the valve cover have been fully tightened and leakage still cannot be eliminated, it is necessary to service the plunger valve. In this case, "servicing" does not require removing the leaking plunger valve body from the pipeline; instead, simply replace the old sealing rings with new ones. Only a few simple tools, such as wrenches and screwdrivers, are needed. The specific steps are as follows:
Shut off the upstream fluid so that no fluid passes through the valve to be serviced (hereinafter referred to as the valve), and fully open the valve.
Remove the nuts and rotate the handwheel in the closing direction to bring out the valve cover.
When the valve cover bolt holes are disengaged from the studs, rotate the valve cover around the valve stem to an angle so that the bottom face of the valve cover flange faces the heads of the studs.
Rotate the handwheel in the opposite direction, allowing the valve cover to rest on the studs, and continue turning the handwheel until the plunger pulls out the upper sealing ring.
Use a screwdriver to remove the upper sealing ring, the metal spacer, and the lower sealing ring.
Replace the old sealing rings with new ones, inserting them into the valve body in the order of lower sealing ring → metal spacer → upper sealing ring.
After cleaning the inner surface of the sealing rings and the outer surface of the plunger, put the plunger together with the valve cover, stem, etc., into position, and tighten the nuts to press the valve cover face onto the upper sealing ring.
Rotate the handwheel in the closing direction to ensure the plunger, along with the valve cover and stem, is in place, and tighten the nuts, pressing the valve cover against the upper sealing ring.
Follow the guidelines in the "Key Points for New Plunger Start-Up" section.
At this point, the replacement process of the sealing rings is complete, and the plunger valve is restored to like-new condition - achieving a "new valve" with minimal time and cost.
Product Number | DN (mm) | Nominal Pressure (MPa) | Applicable Medium | Applicable Temperature (°C) | Body Material | Valve Flap Material | Sealing Material |
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H41S 16 | 15-200 | 16 | Water, steam, gas, oil, etc. | ≤200 | WT200 | 1Cr18Ni9Ti | 8202 |
H41S 25 | 25-200 | 25 | Water, steam, gas, oil, etc. | ≤300 | WCB | 1Cr18Ni9Ti | 8202 |
H42S 25 | 50-200 | 25 | Water, steam, gas, oil, etc. | ≤300 | WCB | 1Cr18Ni9Ti | 8202 |
DN (mm) | L (mm) | D (mm) | D (mm) | D (mm) | b (mm) |
---|---|---|---|---|---|
H41S16 | |||||
15 | 130 | 95 | 65 | 45 | 14 |
20 | 150 | 105 | 75 | 55 | 16 |
25 | 160 | 115 | 85 | 65 | 16 |
32 | 180 | 135 | 100 | 78 | 18 |
40 | 200 | 145 | 110 | 85 | 18 |
50 | 230 | 160 | 125 | 100 | 20 |
65 | 290 | 180 | 145 | 120 | 20 |
80 | 310 | 195 | 160 | 135 | 22 |
100 | 350 | 215 | 180 | 155 | 24 |
125 | 400 | 245 | 210 | 185 | 26 |
150 | 480 | 280 | 240 | 210 | 28 |
200 | 600 | 335 | 335 | 295 | 30 |
H41S25 | |||||
25 | 160 | 115 | 85 | 65 | 16 |
32 | 180 | 135 | 100 | 78 | 18 |
40 | 200 | 145 | 110 | 85 | 18 |
50 | 230 | 160 | 125 | 100 | 20 |
65 | 290 | 180 | 145 | 120 | 22 |
80 | 310 | 195 | 160 | 135 | 22 |
100 | 350 | 230 | 190 | 160 | 24 |
125 | 400 | 270 | 220 | 188 | 28 |
150 | 480 | 300 | 250 | 218 | 30 |
200 | 600 | 360 | 310 | 278 | 34 |
H42S25 | |||||
50 | 140 | 160 | 125 | 100 | 20 |
65 | 160 | 180 | 145 | 120 | 22 |
80 | 185 | 195 | 160 | 135 | 22 |
100 | 210 | 230 | 190 | 160 | 24 |
125 | 275 | 270 | 220 | 188 | 28 |
150 | 300 | 300 | 250 | 218 | 30 |
200 | 380 | 360 | 310 | 278 | 34 |